Scientists at BP's Research Centre at Sunbury-on-Thames, England, have succeeded in developing a family of new anti-corrosion pigments. These pigments, which have been widely patented, are based on the ion-exchange principle—a radical departure from existing technology.
Almost all metal fabrications such as offshore installations and bridges need to be protected from atmospheric corrosion by overcoating with anti-corrosion paints.
Existing anti-corrosion paints generally contain corrosion inhibitors such as highly toxic lead or chromate compounds.
In contrast, the BP pigments have low or nil toxicity, and when formulated into paint primers outperform currently available products containing zinc phosphate, zinc chromate, red lead, etc., for similar costs. The BP pigments function by the principle of ion exchange.
Aggressive ions, such as chloride, permeating the paint film are preferentially ion-exchanged with the solid pigment particles, releasing the active anti-corrosion agents that then protect the metal surface. As the anti-corrosive agents are released only when required, the BP system is said to last longer than traditional paints.
The low toxicity and improved performance of the BP pigments has already aroused considerable interest among paint manufacturers.
BP will be launching these new materials through BP Ventures in the first half of 1984.
For further information on BP's new pigments, Circle 19 on Reader Service Card
paints. In combination with the binder system, the fibers form a three-dimensional structure that provides an extremely strong and flexible paint film while maintaining the polishing and smoothening properties of a self-polishing, antifouling paint. Based on the expertise obtained during the developmen
barrier with Bar-Rust, a new-technology epoxy that can be applied and will cure at temperatures below freezing. As Bar-Rust is an epoxy, the cured paint film results in a permanent, hard lining with excellent seawater resistance; the safety problems associated with "soft" coatings are eliminated. Bar-Rust
service and D St 3 for immersion service. Bar-Rust™ 235 is capable of being applied and will cure at temperatures below freezing. The cured paint film provides a permanent, hard epoxy lining with outstanding seawater resistance. Bar-Rust™ 235 was designed for use in nearly every possible marine
self-polishing antifouling, such as Jotun's Takata LLL, does not leave a porous skeleton as the toxicant is chemically bound to the resin so the paint film slowly dissolves in the seawater. During drydocking, it is sufficient to clean the hull and apply new coats of antifouling directly over the
, preventing them from being loosened or kicked out. Epoxo is said to maintain its highly effective non-slip properties five times longer than sand and paint. It is unaffected by seawater, oil, gasoline, grease, and chemicals, and can be rolled, troweled, or sprayed on. A two-man team can roll up to
There are ? ve major paint catego- lenges in shipyards is managing small building is a multifaceted endeavor ries in new construction shipbuilding: parts, which are prone to surface rust that demands integrative systems before installation. Optimizing the planning, as well as adoption of new 1.
Tech File Optimizing Blast and Paint Processes in New Construction Shipbuilding By Colin Gallagher, Director of Shipyard Optimization, BlastOne International The ef? cacy of surface preparation and coating appli- 1. Raw material entry cation in the new construction shipbuilding industry is 2. Painting
Challenges By Joe Nicastro, Legit Security Inland Waterways Impact 46 Classi? ed Advertising 10 Insights: 38 Tech File: Blast & Paint 48 Advertisers Index By Colin Gallagher, BlastOne International Jennifer Carpenter, American Waterways Operators By Eric Haun On
the U.S. offshore wind market and keeping a close and 25% of the country’s energy demand by 2050. eye on hybrid solutions for its ? eet. While that may paint a rosy picture of a cleaner, greener fu- “There is currently a ? urry of new construction happen- ture, achieving that level of energy production
are performed by mechanized de- the certi? cation framework for a shipyard to integrate innova- vices (blasting, cutting, grinding processing, coating/paint- tive smart technologies into their operational processes and ing procedure, welding of subassembly, etc.). But the start demonstrate their commitment
Tech File Shipyard Tools jects of rust, paint and contaminants to bare metal. lando, Fla.-based Laser Photonics, a provider of patented However, for operators, exposure to corrosive acids and industrial grade CleanTech laser systems for cleaning and noxious chemical fumes is inherently dangerous.
and scale with a high-energy laser beam that leaves the substrate unaffected. The technology can also be used for selective cleaning and even de-painting on access points and service latches when required. Prepara- tion and cleanup time are minimal, and the low-mainte- nance equipment can last decades
will receive $704,206 to purchase a 176-ton hydraulic self- Mississippi River, will receive $1.2 million for blasting and propelled vessel transporter. painting equipment upgrades. Main Industries, Inc., of North Charleston, S.C., will Sterling Shipyard LLC, of Port Neches, Texas, on the receive $527,173
to Garry Noonan, Director, Innovation, Ardmore Shipping, an essential fuel and emissions reduction tool is coatings. “When we look at hull coatings, paint is expensive; but when you compare it to the life cycle of the paint, it's relatively cheap,” said Noonan. With that, Ardmore opts for the highest
Ardmore invited Terry Breese [email protected]; +1 561-732-1185 training practices, surveying vessel owners, two coatings companies to each paint one Lucia Annunziata maritime education and training institu- half of an Ardmore ship to really deter- [email protected]; +1 212-477-6700
fouling spe- ing to replace biocidal hull coatings overnight. There will cies such as molluscs, simply cannot attach, unless slime is still be a need to paint hulls under the waterline in something already present. Yet, as any small boat owner who owns a that is unappealing to marine life. The difference
GREEN MARINE We are no longer a coating supplier that applies paint and waits for the next maintenance event. We are there all the time. We look at [our customer's] ships on our screens every day, and we partner with them on managing operations as well, from our lens.” Alexander Enström, EVP
, rubbers, clothes, medical equipment, detergents, better access to markets, better ? scal terms, and lower risks. adhesives, pesticides, and paints and coatings. Also, how much of this resource might be available given a Asked recently what she would say to a ‘Just Stop Oil’ pro- certain price
. by periodic signi? cant advancements (e.g. copper sheathing, Through a series of collaborative partnerships, with both anti-fouling & fouling release paints). We are now in the midst the US Navy and commercial companies, the CCBC team has of another advancement: hull grooming. Research funded by the
statement. I think more readily than people that use electric stoves. Let’s face it, we
it would be more accurate to say: have survived leaded gas, lead paint, loss of ozone, PCP’s, DDT,
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?oating o ?hore ind HywinG 6FotOanG tKe worOG¶s ? rst ? oating winG Iarm operateG Ey ETXinor $ddressing the &hallenges of 'eveloping )loating Wind at Scale Signal Film / ©Equinor Tens of gigawatts of ? oating wind proMects are slated for development in this and the next decade, but many obstacles
light microfouling only) and when it is recom- tential of Biofouling Management Measures, which highlighted mended (macrofouling, newly applied biocidal paint, or dam- the signi? cant fuel penalties caused by even a layer of slime on aged paint). While this proposal is years from being law, it is the hull
. I might have come down the losers don’t. To quote another good For each column I write, MREN has the mountain, but it turned out there was one: Don’t paint yourself into a corner agreed to make a small donation to a charity of my choice. For this column I really no one there. and that goes for small
2 x 1/2”, or 13. Using the brush attached to the inside of the lid, 1”, of the outer jacket off the end of each cable. I use small or an acid brush, paint the entire cleaned jacket area with diagonal cutters to get underneath the outer jacket without Scotchkote. Using the brush bristles, encourage it
acquired the Dixie that, whether it is galvanizing or zinc plat- and perational ef? ciency.” Trader in 2021, the 1,800-hp tug, built ing, specialized paints, or use of stainless The Dixie Trader is now out? tted with in 1972, was approaching her 50th year steel and other corrosion resistant materi-
2022 James R. Barker. “Designed to navigate the winding curves of the Cuyahoga River, built with Cleveland-Cliffs steel and coated with Sherwin-Williams paint, the M/V Mark W. Barker Greg Trauthwein was most signi? cantly built as part of a long-term partnership to move Lake Erie-mined salt for Cargill
. cializes in LNG.” Apart from the hull, the ship features Hempel self-polish- “I would say if you want to help your communities and help ing copolymer paints; a full-spectrum of modern bridge kit the environment, LNG is the way to go,” said Washburn. “It – hardware and software to ensure the best route
......................................................................U.S. Alternative Marine Power .......Vessel is equipped with CO2, LNG Fixed Dry Chem, Paint Locker CO2, Galley Classi? cation ...............................American Bureau of CAVOTEC AMP system Wet Chem, EDG CO2, LNG Water Curtain, LNG
off and sprucing up from the hull, the ship features self-polish- Nicole Ventimiglia of some old ideas. The direction is clear, but ing copolymer paints; a full-spectrum of [email protected] the pace is not. modern bridge kit – hardware and software Corporate Staff Manager, Marketing This year’s