For high pressure and low pressure applications The Walform M Plus pipe connector system developed by GKN Walterscheid in Germany and marketed exclusively in Great Britain by Stauff UK is designed to deliver a new dimension of safety and reliability to pipework systems for British Warships.
There were opportunities to introduce the latest connection technology for future builds, that would provide significant performance improvements as well as cost reductions. Therefore the MoD (Navy) with Stauff and Walterscheid at Qinetic in Rosyth entered into the most exhaustive test program ever carried out on pipe work couplings by the M.o.D. At the end of the program Walform M was given full M.o.D. (Navy) approval for use on Cupro - Nickel 70 / 30 pipework for all future work.
The Components The Walform M Plus connector system uses standard DIN 2353 connector components i.e. malestuds, elbows, straight connectors etc.; but does not utilize the cutting ring (olive). Instead the tube is reshaped on the Walform machine to replicate the 24-degree cone. This eliminates any potential for a leak path to be created in conditions of severe stress. The Walform Plus System has two versions: the M (metallic) seal or the WD (elastomeric seal). The latter provides for sealing to be enhanced with the use of a separate and replaceable profiled sealing ring. This is an additional feature that can be used when there is no inherent worry about the inclusion of polymer products.
Testing A whole series of tests were undertaken: Proof Pressure: Disassembly/Reassembly; Vacuum Gas; Maximum Static Gas: Impulse; Vibration: Thermal Cycle; Fire Test; Overtighten Test; Tensile Test; Deck Shock; and Shock Test.
Probably the most significant of these was the shock test program, brief details of which are as follows: A sample cross section of pipes were made up using 70/30cupro nickel tube and fitted with straight connectors and elbows. These pipes were then fitted to deck shock test equipment, pressurised to 300 bar and subjected to lOOg acceleration with maximum deflection (63.5mm). Then they were further fitted to shock test machines, pressurized to 300 bar and subjected to acceleration in both the vertical and horizontal axes, of firstly 200g - the required level for MOD acceptance, and in addition further tests up to 700g were successfully carried out. At the completion of the testing program, despite considerable distortion of the pipework, including bending of the 38 mm dia. x 6.5 mm wall tube, all of the joints maintained a completely leak free integrity.
Application For Warship and other military uses, the application of systems with a metal seal helps to avoid any of the operational problems sometimes associated with the long-term lay-up of joints with polymer seals.
The introduction and application development of this system has been carefully scrutinized by UK Defense departments and their contractors. The need for defense project suppliers to offer whole life guarantees and support for their equipment means that the longterm integrity offered by Walform M Plus will provide service life cost savings as well as initial installation cost reduction.
Because this system has been developed essentially as a commercial product, there are no premiums involved when using it for pipework systems at large.
This means that the use of the Walform product in everyday applications will offer huge benefits in terms of operating features. The inherent leak free properties as well as high operating pressures will ensure long life and minimum service costs.
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M-Series philosophy of fast set-up and ease of transport, as the M-1200R attachment extensively relies upon Manitowoc's FACT™ (Fast Alignment Connection Technology) system and conforms with international road weight and dimension transport standards. The M-1200R also includes modular counterweight
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Image courtesy Kongsberg Discovery Image courtesy Teledyne Marine New Products Teledyne Marine had its traditional mega-booth at Oi, busy start to ? nish. Image courtesy Greg Trauthwein offers quality sub-bottom pro? ling capability without the need tion of offshore windfarms. GeoPulse 2 introduces new
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NEW TECH OCEANOLOGY INTERNATIONAL 2024 All photos courtesy MTR unless otherwise noted NEW TECH, PARTNERSHIPS LAUNCH IN LONDON With Oceanology International now one month in the rear-view mirror, MTR takes a look at some of the interesting technologies launched before, during and after the London event.
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power umbilical. The LARS can operate in up to 3.5m wave Company CEO Gerard Barron. In-? eld collection system tri- height signi? cant. The physical connection and disconnection als conducted in 2022 where TMC collected 3,000 tonnes of between collector and power umbilical is performed subsea, nodules
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About the Author vey with the pipe tracker is not required, resulting in signi? - Svenn Magen Wigen is a Cathodic Protection and corrosion control cant cost savings, mainly related to vessel charter. expert having worked across The major advantage of using FiGS on any type of subsea engineering, design
TECH FEATURE IMR There are also weaknesses in terms of accuracy because of FiGS Operations and Bene? ts signal noise and the ability to detect small ? eld gradients. In Conventional approaches to evaluating cathodic protection this process there is a risk that possible issues like coating (CP)
• Integrity assessment, and otherwise covered, e.g., by rock dump. As for depletion of • Mitigation, intervention and repair. sacri? cial anodes, this can be dif? cult or even impossible to Selecting the best method for collecting the data these work- estimate due to poor visibility, the presence of
TECH FEATURE IMR Image courtesy FORCE Technology OPTIMIZING CATHODIC PROTECTION SURVEY USING NON-CONTACT SENSORS By Svenn Magen Wigen, FORCE Technology he principle behind sacri? cial anodes, which are water structures, reducing the need for frequent repairs and used to safeguard underwater pipelines
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assist in identifying mines and act as a neutralization device. About the Author Bottom mines pose even greater chal- David R. Strachan is a defense analyst and founder of lenges. Unlike contact mines, bottom Strikepod Systems, a research and strategic advisory mines utilize a range of sensors to
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