Everett Ship Repair (ESR) is a relatively new name in the U.S. ship repair business. Established in October 2019, the Pacific Northwest shipyard is owned by Ice Cap Holdings, LLC, which is also the parent company to another shipyard not too far away: Nichols Brothers Boat Builders (NBBB).
Both ESR and NBBB are headed up by CEO Gavin Higgins, who is responsible for the development of new business opportunities and cultivation of new business relationships, including working with industry groups, naval architecture firms, subcontractor and suppliers, to ensure the two shipyards establish and maintain prominent roles in their respective operations.
An experienced shipyard executive, Higgins worked as a General Manager of Shelbume Ship Repair with Irving Shipbuilding, Inc. before signing on at NBBB in 2012. Previously, he served as Vice President and COO for Derecktor Shipyards in its Bridgeport, Conn. facility and as Chief Engineer at its Mamaroneck, N.Y. facility.
Higgins has a degree in naval architect from Southampton College and an MBA from the University of Connecticut. A Fellow of the Royal Institute of Naval Architects (RINA) and a Member of the Society of Naval Architects and Marine Engineers (SNAME) in the United States. Higgins serves on The American Bureau of Shipping’s (ABS) Committee on Small Vessels and is a member of the Shipbuilders Council of America (SCA).
Higgins brings us up to speed on the new repair venture, discussing how the yard’s strengths and capabilities will help Everett Ship Repair meet its goals.
What type of business is Everett Ship Repair targeting – commercial, government, both? And what are your top goals as head of the new yard?
ESR customer base will be commercial operators, government agency and federal operations. The drydock capacity allows for a wide range of vessel size, and with support from the existing Nichols Brothers Boat Builders management and experienced personnel, the diverse customer portfolio is ideal.
We aim to build a world class ship repair facility that can support the needs of private, commercial and government clients.
(Photo: Everett Ship Repair)
What type of investment was required to acquire the site and then begin operations? Were major on-site modifications required?
The site is owned and leased out by the Port of Everett. ESR occupies approximately three acres of laydown area, 20,000 square feet of fabrication shop area and occupies pier three directly neighboring the Port of Everett. ESR purchased the Faithful Servant, an existing drydock that serviced the Puget Sound area in Bellingham, Wash. Following the purchase ESR transferred the drydock to the new facility and began operations. The drydock is capable of hauling vessels up to 436 feet by 110 feet.
Please describe the research that went into buying the dry dock Faithful Servant, and why Everett ultimately decided to make the purchase.
We have been studying how to expand our service opportunities for a few years. The Faithful Servant has exceptional length and beam capabilities and large lift capacity. Mapping its capabilities to the market, we could see that this was an excellent opportunity to start the new venture.
(Photo: Everett Ship Repair)
The ESR website references “vast ship repair capabilities”. Will you please define this?
ESR is capable of hauling vessels up to 436 feet by 110 feet with simplistic to complex work-scopes. ESR can schedule small maintenance work, extensive repair work, up to significant vessel conversions. The drydock also has capacity for double docking of smaller vessels to accommodate vessels out of season preparing for upcoming seasonal operations.
What makes ESR different from other repair yards?
Principally it will be the size range that the dock can handle. ESR is one of only three facilities that can dock vessels with beams greater than 90 feet.
What are the advantages to having ESR and sister company NBBB in relatively close proximity?
NBBB is a full-service shipyard that has all the skills required to build vessels up to 350 feet in length. The ability to share that resource to support work and utilize the apprenticeship program to support future growth if the yard is a giant asset.
With Everett now in existence, will NBBB’s repair, maintenance and conversion work shift to the new site and free up NBBB to focus on new construction exclusively?
Nichols Brothers will continue business as usual. NBBB has a great barge/ferry/tug repair customer pool who they will continue to serve. NBBB repair is limited to size constraints of vessels up to 275 feet in length with a draft maximum of 18 feet and vessel weight of 2,500 ST. This is only a constraint when hauling vessels into the yard, due to the unique hauling method.
ESR’s repair capacity is much greater than Nichols’, accommodating vessels up to 436 feet by 110 feet by 32 feet. NBBB has a “sweet spot” repair size, if you will. Both facilities can accommodate vessels of all complexities; however, size does matter
(Photo: Everett Ship Repair)
Please give a brief rundown of the jobs performed at Everett to date. Were any of the scopes particularly challenging or unique?
The first docking was a double docking of a tugboat and fishing vessel. Both were in dock for owner-required maintenance. Second, a large oil barge came in for significant steel work. And lastly, a second large barge has come in for substantial repairs, maintenance and preservation. ESR targeted work-scopes that matched the capabilities as the facility ramped up operation. This allowed us to grow as a company while minimizing risk and offering our customers a positive first experience.
What does your current backlog entail? How far out are you booked?
ESR is booked now through the summer with work coming in rapidly.
Please describe the trade services that Everett and Nichols Bothers provide.
ESR and NBBB perform in-field service work. We have great relationships with our customers, and are very familiar with their vessels. Anytime a customer needs us we offer services.
How many employees work for ESR currently? Has it been a challenge to attract talent? Are there plans for expansion?
ESR has a complete management team, production crew and production support personnel consisting of about 45 individuals. As operation develops ESR anticipates a crew of 80, plus or minus. ESR currently is recruiting for talent and interested candidates should apply only through the ESR website.
(Photo: Everett Ship Repair)
to returning to Nichols Brothers in 2019. There he began work with their team in planning and subsequently standing up a dedicated repair yard on the Everett waterfront. Presently he is focused on business development and strategic growth initiatives for both Nichols Brothers and Everett Ship Repair as
or quick hydrogen fuel cell refilling options. But environmental compliance need not wait for developing technology. Hyster Company along with the Port of Everett, Washington, recently celebrated the delivery of three Tier 4 Final Hyster RS46-36 ReachStackers. A deep-water port located 25 miles north of Seattle
ship will be delivered in September 1984. Start of construction for the USNS Algol was January 1983 and delivery is scheduled for this summer. Mrs. Everett Pyatt, wife of the Hon. Everett Pyatt, Assistant Secretary of the Navy (Designate) for Shipbuilding and Logistics, was the guest of honor for
and navigational equipment make the vessel ideal for offshore to harbor use. A new ferry, Columbian Princess, built by Fishermen's Boat Shop, Everett, Wash., recently made a long journey by water and 108 miles overland by truck to Lake Roosevelt on the backwaters of the Grand Coulee Dam in eastern
dividing his time between the U.S. and the SWDiesel home office in Zwolle, Netherlands. Mr. Garman, who was educated in engineering and business at Everett Community College and the University of Washington, previously was West Coast sales manager for Wartsila Power U.S.A., and director of marketing
the review and updating of ship repair cost estimating techniques and the development of special marketing programs. He reports to Everett C. Hunt, director of the Shipbuilding Administrative Division. Mr. Schmitt comes to Sun from Exxon International, Tanker Department, in Florham
Everett L. Case, vice president of marketing for the Process and Gas Division of Worthington Compressors, Inc., has announced senior management positions on his marketing and sales staff. Named to the marketing staff are Daniel J. Schiffhauer, director of marketing for process compressors and the
and hydroelectric power generation. Vigor’s nine facilities include seven shipyards (Ketchikan and Seward, Alaska, Portland, Oregon, and Seattle, Tacoma, Everett and Port Angeles, Washington.) Vigor Industrial shipyards offer ten drydocks, more than 17,000 feet of dedicated pier space, and more than half a
coating, machining and advanced fabrication services at locations including Ketchikan and Seward, Alaska, Portland and Clackamas, Ore., and Port Angeles, Everett, Tacoma, Vancouver and Seattle, Wash. This month, the charismatic and enthusiastic Foti weighs in on the domestic shipbuilding scene during a time
an oil range. Mr. Freeman took her on a 15-day trial trip into Canadian waters and reported that everything "was just fine." She was built in 1930 at Everett Marine Ways for Monroe Logging as the "A-l," and was used on the Snohomish River. Later she was sold to the Scott Paper Company for use in the
K-Sea Transportation Partners L.P. has acquired the 140,000 barrel capacity double-hulled barge S/R New York and the 8,000 h tugboat S/R Everett. This integrated tug barge unit, built in 2000, had been leased by SeaRiver Maritime, Inc., a subsidiary of Exxon Mobil Corporation, from a financial
shipbuilder Rand Logistics has named Greg Nichols Brothers Boat Builders and sis- Hudspeth Lutoff-Perlo Binion interim CEO after CEO Dave ter company Everett Ship Repair. Foster announced his retirement fol- lowing a 40-year career in the mari- Flack Joins WSC time industry. Trade group the World Shipping
for our trades people and of deepwater pier space as well as remote work at Naval the shipyards bottom line are only going to increase in the Station Everett. We are watching NSE’s growth closely and coming years and decades. believe that our proximity to the base and strong value proposition rooted
Insights to the next level. We were recently lucky to have hired a How much of Everett Ship Repair’s workload new general manager, Jon Shaton. Jon is a Navy veteran is commercial vs government projects, and and has worked in commercial and government ship repair how does this balance shift? Where do
Q&A How has Everett Ship Repair evolved and ex- panded its operations since opening in 2019? Will you please give an overview of its current facilities, equipment and capabilities? ESR started out with a dry dock, its dockmaster and a handful of folks and borrowed equipment from sister company, Nichols
Insights Lane QQQQQQQQQAAA & Richards VP of Service Sales, Nichols Brothers Boat Builders and Everett Ship Repair Lane Richards has worked in the maritime industry for 22 years. He began his career in the trades prior to a successful transition to project management and various sales management roles.
with Lane Roberts of Nichols Brothers Boat Build- Frank Covella • [email protected] Tel: 561-732-1659 Fax: 561-732-8063 ers and Everett Ship Repair in the Paci? c Northwest. This edition also show- cases a series of OSV conversions at Alabama Shipyard, which will produce Mike Kozlowski
Service Sales, Nichols The Vital Role of Offshore Energy Brothers Boat Builders and 44 Editorial Calendar By Erik Milito, NOIA Everett Ship Repair 46 Classi? ed Advertising By Eric Haun 23 Washington Watch An Election Awash with 48 Advertisers Index 16 High Voltage
promoted Jenni- since Sean Strawbridge resigned. fer Cullen to director of labor, work- force and local content. Blocker Graves Austal USA Port of Everett Hires Craig President Resigns The Port of Everett has welcomed Rusty Murdaugh has resigned as president of Austal USA. Michelle Cara Craig as its
receive $1 million to purchase a 150-ton proud to support these shipyards reinforce their vital role marine travelift. in the U.S. maritime sector.” Everett Ship Repair, LLC., of Everett, Wash., will re- Below is a complete list of shipyard grant recipients in ceive $1,168,613 to support the acquisition
is planned for delivery to the Navy in around and the Flight IIA DDG 51 Arleigh Burke-class of guided mis- 2026. The ? rst 12 FFGs will be assigned to Everett, Wash., sile destroyers. The next generation of DDG 51s – the more along with the training and support infrastructure concen- advanced Flight IIIs
with work ities can accommodate vessels of all complexities; however, coming in rapidly. size does matter. Please describe the trade services that Everett and Please give a brief rundown of the jobs performed at Nichols Bothers provide. Everett to date. Were any of the scopes particularly ESR and
INSIGHTS What makes ESR different from other repair yards? With Everett now in existence, will NBBB’s repair, Principally it will be the size range that the dock can maintenance and conversion work shift to the new handle. ESR is one of only three facilities that can dock site and free up NBBB to focus
INSIGHTS the drydock to the new facility and began operations. What type of business is Everett Ship Repair targeting The drydock is capable of hauling vessels up to 436 feet – commercial, government, both? And what are your by 110 feet. top goals as head of the new yard? ESR customer base will be
INSIGHTS Gavin Higgins CEO, Nichols Brothers Boat Builders and Everett Ship Repair All photos: Everett Ship Repair verett Ship Repair (ESR) is a relatively new name in Shipbuilding, Inc. before signing on at NBBB in 2012. the U.S. ship repair business. Established in October Previously, he served as
this month for Marine News on the regional repair work on the Great Lakes ? eet, starting on page 40. Finally, there’s a new name in U.S. vessel repair: Everett Ship Repair, this month’s cover subject. While the Everett name may be new, Gavin Higgins, the executive running the operation is a long-tenured
CONTENTS Marine News March 2020 • Volume 31 Number 3 INSIGHTS 14 Gavin Higgins CEO, Nichols Brothers Boat Builders, Everett Ship Repair INLAND WATERWAYS 22 The National Freight Strategic Plan Ports and terminals help transform thousands of miles of inland waterways into a freight transporta
is slated for Fall 2020. homish County, Wash. The island is nestled in Possession The 45’ x 18’ 4” semi-displacement catamaran is de- Sound between Everett, Whidbey, and Camano Islands and signed with shaft & wheel propulsion powered by twin operates a weekly ferry schedule to and from the Port of Cummins
PEOPLE & COMPANY NEWS Everett Ship Repair ECR Reinhart operation is ef? ciency: the elevators can unload 20,000 bushels – or 20 trucks – per hour, far eclipsing the previous capability of one truck per hour. “This project, combined with the investments we are making at Richmond Marine Terminal and
PEOPLE & COMPANY NEWS Wong Middendorf Pyne, Chao, Mathur & Given McIntyre Company and Joseph Pyne, Chair- Company’s inception in 1999, it has Everett Ship Repair Offers Pa- man of the Board of the Kirby Corpo- focused primarily on building compe- ci? c Northwest Ship Repair ration. In her speech
of Phoe- from Norway, also relocated to Dan- in dredging sediments.” nix, Ariz., will graduate later this Bunkering’s Stamford of? ce as of 1 Port of Everett Names year with a degree in maritime logis- May 2019 from Dubai. Janek joined Lefeber as Next CEO tics and security. Starr served aboard Dan-Bunkering
PEOPLE & COMPANY NEWS AdobeStock_Cozyta USCG Drug Testing Port of Everett McMahon Macrae Port was notifed this month that vessel industry, received a $25,000 Minimum Random Drug it received designation by the U.S. Challenge Grant from Hornblow- Testing Rate Set at 50 PCT The U.S. Coast Guard announced
Dry Dock Thomas, Jr., it always seems to end in the same place: people. ingness to not simply listen, but to leverage past experience to • Designed by Everett Paci? c Ship- Particularly the importance of people to the operation and suc- help with current needs.” building Co. Jan 1945 cess of BAE System’s
and centers of gravity. As a result, said Carl Wol- needs. In other cases, more frequent ‘opportunity charging’ lebek, Chief Operating Offcer, Port of Everett. “We now have will be needed, and different methods of charging might be in three more environmentally-friendly and effcient Reach- order. Other
PEOPLE & COMPANY NEWS Everett Parsons Carpenter Allegretti San Jacinto College VGM) container weight requirements - Subchapter M Rule Grand Opening of the and expressing a common preference for Enters Final Stage of Maritime Technology and a digital approach to VGM compliance. Administration Review